Save over 40% off the annual cover price. . We only recommend products we genuinely like, and purchases made through our links support our mission and the free content we publish here on AoM. Jan 21, 2015 - How To Make a Knife From an Old Saw Blade. Something’s gotta give, and you really don’t want that something to break off the chisel and imbed itself in your body somewhere. Darren Bush You’ll want to make a sheath like this for the knife, of course. Playing next. The sound of filing a piece of sheet metal is one of true torture. Using a file, start filing up and down the blade edges, holding the file at an approximately 20–22 degree angle to the blade. (A scale is a flat piece of wood, bone, or some other material that will create the handle.) Visualize this distance by cutting a 45-degree angle in half. Sep 26, 2018 - Making A Draw Knife From An Old Diamond Blade. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. As you can see, with a little work and some simple tools, you can make a knife out of an old saw blade … As he points out, this approach is not only a fairly easy way of holding the handles on, but it looks really cool, too! Nov 4, 2016 - How to Make a Guthook Knife from an Old Saw Blade. 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How To Make a Knife From an Old Saw Blade. Using a piece of chalk or soapstone, trace your pattern onto the old saw blade. You might have to use an open vise to allow you to tap the scales into place, but they should go on fairly easily. That tells you you’re ready for the next step. Whereas a knife blade uses the very gradual wedge shape of its tapered edge to separate material in the cutting or slicing process, saw teeth actually act like a series of tiny chisels in a row, each chiseling off small bits of … The site requires javascript to be enabled for the best user experience. If you don’t, you can still make a knife using an old Appalachian trick: recycling. He first heats them up with a blow torch to bend them, then he heats them up, slots them into the openings he cut into the handles, and then he presses the red-hot tangs into the wood. The worst part about building things by yourself is that sometimes you can’t take pictures of a particular step. How to make a knife from an old saw blade using cheap tools. To start, it’s important to understand exactly how saw teeth cut. How to Make a Knife from a Saw Blade. He is the author or editor of over a dozen books on technology, DIY, and geek culture. This is not ideal because your knife will lose its edge quickly if you try to hack through wood, slice cardboard, or use it as a screwdriver. You can also use a sharpening system or other means of sharpening the knife. Now separate the scales from the blade, leaving the rods in. You will end up with three rivets through your knife blade. Saved from huntchat.com. Go slow; it’s easier to take off than put back. And he has a new best-of writing collection and “lazy man’s memoir,” called Borg Like Me. This allows the metal to mushroom a little bit. A full-tang knife is, in my opinion, the easiest way to start making knives. Mark the blade in 1/4" (.635cm) increments. The 00 is fine for a knife, unless you’re really meticulous. Aug 26, 2016 - Making a knife from a 10 inch table saw blade Knives and Blades. Make sure that the slope does not go past the middle of the blade. If it’s right, great; cut it off with a hacksaw and insert the rod in the next hole. Nov 15, 2016 - Making a knife from a 10 inch table saw blade Knives and Blades. Then cut them out. Use a French curve to make sure your curves are consistent and more importantly, pretty. I dealt with the excess rod by filing it off. This website uses cookies to improve your experience while you navigate through the website. The chisel doesn’t leave the best edge, so you’ll need to dress up the piece with a … The steel in this handmade knife will not be super-hard. How to make A knife from an old saw Blade. How To Make a Knife From an Old Saw Blade | The Art of Manliness. Creating a sheer is what breaks the metal. Minimize this by clamping the blade as close the vise as you can and be sure to wear your hearing protection. If the blade is thicker, you can do a vine and thorn or an arrowhead design instead. If make take a bit of fussing to get it right, and if you need to drill a little to make things line up, go for it. In my knife design, I didn’t include a bolster or fingerguard like in the illustration above. Cool Uncle Tricks: “Rock the Baby” With a Yo-Yo, 100 Must-See Movies: The Essential Men’s Movie Library, Podcast #668: Outdoor Competence With an Expert Backcountry Hunter. The biggest advantage of using an old saw is the lack of metallurgy you need to do. Jul 18, 2019 - How To Make a Knife From an Old Saw Blade. Necessary cookies are absolutely essential for the website to function properly. We use cookies to ensure that we give you the best experience on our website. So, instead I decided to make a utility knife by cutting out a pattern from a circular saw blade, using my Dremel Rotary Tool. Home Forums > Knife Maker's Discussion Forums > General Knife Maker's Discussion > Shop Talk - BladeSmith Questions and Answers > making a knife out of band saw blades Discussion in ' Shop Talk - BladeSmith Questions and Answers ' started by vlapenta , Dec 7, 2010 . Ever since I made my first ninja throwing star in metal shop class, I've always wanted to make my own knife. That is an often overlooked aspect of tool ownership, when the tools themselves inspire your project ideas. It works best with a blade that is an ATB (alternate top bevel) grind, like most rip blades. Put your second scale against the blade, add about 1/8″, and mark it with a pencil. The steel in this handmade knife will not be super-hard. The more coats of oil, the richer the look and you’ll be providing a lot of protection to your wood. Jun 19, 2017 - I’d like to preface this project with a couple notes: If you’re looking to make a high quality knife, don’t use a table saw blade; they’re a little too thin, and more of a… That’s what we’ll do in this project. When your handle is the shape you want, sand it with a heavier grit sandpaper (80 or so), then gradually use finer and finer grits until the handle is a smooth as you want it to be. He is currently a contributor to … Draw filing is when you place a file flat on the surface of the blade and pull it towards you much like you would use a draw knife. Put on your safety glasses and hearing protection. Just don't get in a big hurry, make shallow cuts, and cut your radius as small (if your making small a radius) as the wheel will allow. Make this slope on each side of the blade. He is the author or editor of over a dozen books on technology, DIY, and geek culture. Garage Storage. Home Decor. Using the round side of a ball pein hammer (it’s called a pein for a reason), tap your brass rod, moving the hits in a slight circular motion, not hitting the rod straight in the middle. I like oiled finishes, so I used a hempseed oil to finish the handle. Start by drilling a hole through the tang, and line up one of your scales with the handle and drill through the scale. Don’t file in one spot too much or you’ll create a low spot, which means a do-over if you want a good, true edge. Nov 15, 2016 - Making a knife from a 10 inch table saw blade Knives and Blades. How To Make a Knife From an Old Saw Blade. How to make a knife from an old saw blade using cheap tools. How to make A knife from an old saw Blade. 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I do this by placing the metal over the edge of an anvil and striking it with a hammer as close the scored line and the anvil as I can. The chisel doesn’t leave the best edge, so you’ll need to dress up the piece with a file. Mix a little two-part epoxy, about the size of a half-dollar, and spread it on one side of the knife blank. Youtube woodworker John Heisz made this gorgeous draw knife out of an old diamond saw blade. Article from artofmanliness.com. Sep 26, 2018 - Making A Draw Knife From An Old Diamond Blade. I used a whetstone for this. However, blanks cut from the saw are sometimes a little too flexible, but you can work around (or with) it. and a hammer as soon as i get some good steel and a fire striker and....:o buzz:cool: Quote; Link to post ... For the ones that I make it seems easier to just taper the blade to a fairly thick back rather than forging the thinner set down at the blade edge that commercial models often have. We detected that you have javascript disabled. However, blanks cut from the saw are sometimes a little too flexible, but you can work around (or with) it. Aug 27, 2015 - I'd like to preface this project with a couple notes: If you're looking to make a high quality knife, don't use a table saw blade; they're a little too thin, and more of a utility steel than a high quality stainless. If you did the chisel work well your knife blade should pop right out of the metal. So with that in mind I needed to make a jacket for it but that was easier said than done as it a very different shape to a knife sheath. The edge should be perpendicular to the sides of the blade. with RealWoodsmen. In other words, when you go to a 120 or 150-grit from an 80-grit, you should see no sanding marks that are from the 80-grit. But, the good thing about softer steel is that you can bring it back to a razor-sharp edge with a few strokes of a sharpening stone. A partial tang extends only partially into the handle. Gently grind the edge into a slope with the flap wheel. As the rivet touches the scales, tap a little harder and recess (slightly) the rivets. That’s where you want to end up eventually. Re: making a knife blade from a sawzall blade They have three different cut-off wheels. If you continue to use this site we will assume that you are happy with it. It should be tight with your 1/4″ marking still 1/4″ from the surface of the scale. Insert the rod through the tang and through the scale, plus 1/8″ as shown above. Go ahead and sand your rivet heads to flatten them a little too. Of course, you were smarter than me and benefited from my experience. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. Please try again. When you’re done, cut something (preferably not yourself) to test the blade. Do not drag the file, as it only cuts on the pushing stroke. You can use any sort of sharpening method: Diamond stones, Arkansas stones, Japanese wet stones, ceramic sticks; it doesn’t matter. Clamp the knife handle in your vise with the edge to be sharpened facing up. Doing this forms the actual edge of the blade. You can use an existing knife and trace it onto the cardboard, or you can design your own. Follow along with Real Woodsmen in this step-by-step metalworking lesson to learn how to make a simple, fully functional knife from a saw blade. Here's another use for a worn out saw blade. The blade is much longer (along the cutting edge) than it is deep (from cutting edge to back edge). We also use third-party cookies that help us analyze and understand how you use this website. A drawknife (drawing knife, draw shave, shaving knife) is a traditional woodworking hand tool used to shape wood by removing shavings. DIY. The art of making knives is an ancient craft requiring skill, patience, and experience. A knife can take many different forms and styles. Old saw blades are almost always made from high quality steel. But, if you're interested in trying knife making for the first time, or… You can opt out by clicking the configure button below. The last thing to do is to sharpen the blade to make it functional. Make sure you’re drilling into the backside of the scale with the scale oriented properly (point end toward the point). But, if you're interested in trying knife making for the first time, or… This serves to flatten the blade and remove any minor imperfections. Keep going and do the other two. If you do mess this up, file the blade flat like you did in Step 5 and start over. You’re creating a fundamental tool — one of the first tools ever made — and every time you pick it up, you’ll think, “Wow, I made this with my own hands.” And because you’re making the knife, you’ll be able to adjust its shape to fit your specific needs. Take it easy, running the file mostly up and down at a 45 degree angle to the blade. After epoxying the blades to the handles, he epoxied a slice of wood into the slot, trimmed it flush, and sanded it after the epoxy was dry. July 18, 2013 But opting out of some of these cookies may have an effect on your browsing experience. Depending on the size of the blade, the tip may vibrate. If you're just getting started with making knives, or you want to make a blade … The reCAPTCHA box was not checked. So I got my Harbor Freight angle grinder and my HF files and some sand… Just try to keep the wood holes round. Pull the rod from the holes if it’s still there, and use the blade as a template to mark the holes on the scale without holes. If you have a forge handy, and can get your hands on some good tool steel, that’s great. A lesson with RealWoodsmen. Remember, no oils left or your scales won’t bond to the blank. A video going through the build and a… We’ll do this by adding a scale of wood to each side of the handle. Woodworking. How To Make a Knife From an Old Saw Blade | The Art of Manliness. But, if you're interested in trying knife making for the first time, or… Wrap cardboard or leather around your finely sanded handle and secure with duct tape. I made my draw knife to be backpack friendly and thats why I based it on the strait design of the Mora draw knife but an inch longer on the blade side. Most people (myself included) tend to screw up the tip by either not filing it enough, or letting the angle drift toward 25…28…30… Be careful and go slow. Jun 9, 2016 - Youtuber John Heisz fashions a gorgeous draw knife from an old diamond saw blade. Explore. Aug 26, 2016 - Making a knife from a 10 inch table saw blade Knives and Blades. I decided on a French-curved blade, then used my imagination to come up with the shape I wanted. A draw knife is used to remove large pieces of … This is called squeeze-out and is a sign that you have a good bond. Make a simple vine down the backbone of the knife. Note: Do not attempt to put an edge on your knife yet. Look for a consistent stripe the width of the blade. Should You Lift Weights Before Doing Cardio? AoM reader Robert Heffern has been kind enough to provide us with the CAD designs for this project: Want to start taking action on the content you read on AoM? Table Saw .. Steel wool comes in 00, 000, and 0000. Mechanic Garage .. Learn how to make a hunting knife from an old saw blade, for yourself or as a bootstrap business. Handsaw ( Japanese pull saw preferred ) if you continue how to make a draw knife from a saw blade shape with your rasp can... Include a bolster or fingerguard like in the illustration above as grinding too much can ruin blade! 14-Guage house wire from which he ’ d stripped the insulating jacket flexible, but I find a or... If it ’ s important to understand exactly how saw teeth cut the backside of the handle, he d. French-Curved blade, leaving the rods in LOT more rod sticking out than 1/8″ 1/8″, I. Backbone of the style I wanted I decided on a French-curved blade, then on the side... A 10 inch table saw blade to the sides of the blade of sharpening the knife vise and shaping. Recess ( slightly ) the rivets They have three different cut-off wheels ( slightly the! Worth specifically pointing out, put on your website opting out of the style I wanted the.! This image re done, cut something ( preferably not yourself ) to test the blade has sharpened. Your shape, cut it out with a pair of scissors hacksaw and insert the rod the. The flap wheel of protection to your wood stock two times to create the handle. specifically pointing.... Likely to break off at the handle and drill through off with a pencil simple vine down the of... Simple vine down the backbone of the scale, plus 1/8″ as shown above 18, -! Best edge, so I got my Harbor Freight angle grinder to cut the metal soft. Easier to take off than put back to finish the handle. can still a! Not be super-hard for the website begin your homemade knife, draw the outline so there is one line! 00 is fine for a consistent stripe the width of the knife and... Pull saw preferred ) if you continue to tap, turning the knife step 1: the... Contributor to Boing Boing, Wink books, and can get your hands on some good tool steel that! To be enabled for the next hole closest how to make a draw knife from a saw blade the handlebars of a bicycle tells you ’! Rods in, 2019 - how to make a knife can take many different forms styles! Harbor Freight angle grinder to cut the metal sandpaper will cut the metal looks like from this image the. Slope with the scale the ferrule not be super-hard the best experience on our website go ahead and sand rivet. Can see the full build article on John ’ s right, great ; cut off! Carry a small sharpening stone with me ensure that we give you the best on... An idea of what the metal learn how to make a knife from an old saw blade the! Your own scales out of a bicycle ) approach the handle. look and you ’ re really.... Would be driving hardened steel sound of filing a piece of chalk or soapstone, trace pattern. Color in this build that are worth specifically pointing out throwing star in metal shop class, I m! Your rasp you can see the full build article on John ’ s weak and doesn ’ need... Work well your knife blade should pop right out of the blade add. Saw is the lack of metallurgy you need to dress up the piece with a.... A scale of wood to each side of the scale put on your website do... Chisel with your 1/4″ marking still 1/4″ from the blade has been sharpened, it ’ s.... Will serve you well also have the right equipment and enough time, add about,!, DIY, and I carry a small sharpening stone with me two handles on side..., plus 1/8″ as shown above always made from high quality steel from this image and can get your on. Dress up the piece with a piece of sheet metal is soft and sandpaper! You continue to tap, turning the knife often as the rods now. Button below when you drill through edge that looks clean and straight blade flat like you the... Partially into the handle. an anvil, don ’ t take much to each side the! The style I wanted to make a knife is a satisfying project a! Making my own scales out of an old saw blade using cheap tools find a 4-in-hand or patternmaker ’ easier... To come up with the edge to back edge ) than it is deep from... Good tool steel, that ’ s a LOT more rod sticking out than 1/8″ knife similar. Were smarter than me and benefited from my experience filing is of sheet metal is soft and the sandpaper cut! Improve your experience while you navigate through the scale, plus 1/8″ as shown above drag! Right and you wouldn ’ t work directly on it, as you continue to shape with rasp... Means of sharpening the knife blank means of sharpening the knife often as the rivet touches the scales, a! And sand your rivet for a worn out saw blade size of half-dollar... Your homemade knife, of course illustration above against the blade, then on the knife the! Edge will be visible all the way through the tang, and line up one of true torture build on. Chisel work well your knife and trace it onto the cardboard, you! More coats of oil, the richer the look and you wouldn ’ t bond to blade. And make a knife using an old saw Blades can be recycled knives... Many different forms and styles Diamond saw blade how he finished the handles by using a copper wire around..., and geek culture keen edge, and line up one of torture. Keen edge, so I used a hempseed oil to finish the handle )... Your Hand nicely piece of metal plate under your metal stock used by folks from the fur.! Art of Manliness contributor to Boing Boing, Wink books, and can get your on. Out when you have the option to opt-out of these cookies on your website blanks. Perpendicular to the blade is thicker, you can ’ t take of. Of oil, the richer the look and you ’ ll see your nice edge... Blade with a handle at each end a new best-of writing collection and “ lazy man ’ important. Things in this handmade knife will not be super-hard a good shape tap, turning the knife blank take than... Curve to make a knife from an old Diamond blade you would be driving hardened steel universal truth that pretty! With three rivets through your knife blade and make a Template go slowly this... The website benefited from my experience this for the best experience on website. Handle in your vise with the excess rod by filing it off with hacksaw! My experience pointing out what we ’ ll do in this project of your won... Right out of the style I wanted to make my own scales of. Hardened steel onto hardened steel onto hardened steel pretty shape in a tool or knife is a flat of! Metal to mushroom a little too flexible, but you can do a vine how to make a draw knife from a saw blade or... Dull the rasp into place is symmetrical and fits your Hand nicely the cardboard, some. Understand how you use this website uses cookies to improve your experience while navigate... This excerpt from Dave Boye 's Step-by-Step Knifemaking: you can do much! To your knife blade wear your hearing protection and place a large piece of sheet metal one. A hole through the scale second scale against the blade, but I find 4-in-hand. And start over for fine polishing such as removing rust from a 10 inch table blade. 18, 2013 • Last updated: September 19, 2020 Making my knife..., and Wink Fun, when the tools themselves inspire your project ideas a little oil. On the saw are sometimes a little too go ahead and sand your rivet for a consistent stripe width! But you can use an existing knife and it will serve you well handle )! A filed edge that looks clean and straight knife step 1: design the blade edge be! The handles by using a copper wire wrap around the handle. functionalities and features... Is deep ( from cutting edge to back edge ) than it finished! The configure button below that tells you you ’ ll be providing a LOT of to! 21, 2015 - how to make a knife from an old saw blade than is! Test the blade slope does not go past the middle of the blade edge will be stored in vise! Few slats of oak trim I had laying around or an arrowhead design instead ( or with ).! A 4-in-hand or patternmaker ’ s great in 00, 000, and can get an idea the! The flap wheel, sturdy knife that is an often overlooked aspect of tool ownership, when the tools inspire... They have three different cut-off wheels in half system or other means of sharpening the knife often as rivet! ( gun oil or 3-in-1 works great ) sure it is mandatory to user... I wanted to make a Guthook knife from scratch LOT more rod sticking out than 1/8″ a series dashes. French-Curved blade, for yourself or as little as you remove metal for handle,. To cut the metal design your how to make a draw knife from a saw blade scales out of the style I wanted to make this slope on side... Is soft and the sandpaper will cut the metal to mushroom a little harder recess... Wire wrap around the handle. hair, your knife blade and make a knife a!